Manufacturing
The floor is where the specification becomes a pair.
Six controlled stages. Each one owns a measurement, an acceptance rule and a record — so the thousandth pair matches the confirmation sample.
- 01
Design & Last Engineering
Digital last modelling and 3D form studies define volume, toe spring and heel pitch before a single material is cut.
- 02
Pattern & Prototyping
CAD pattern engineering, grading and rapid prototyping deliver a fit-approved confirmation sample.
- 03
Cutting
Automated die and knife cutting with hide-defect mapping to maximise yield without compromising panel quality.
- 04
Stitching
Computer-controlled and hand-guided stitching cells, with in-line inspection at each station.
- 05
Lasting & Assembly
Heat-set lasting, sole preparation and bonding under controlled pressure, temperature and cure time.
- 06
Finishing & Packing
Hand finishing, final metal detection, cartonisation and export-ready packing to client specification.
Floor Discipline
Repeatability is a system, not a promise.
Dedicated lines
Formal, sneaker, performance and safety constructions never share tooling.
Controlled bonding
Pressure, temperature and cure time are logged per lot, not judged by eye.
In-line acceptance
Each station owns a pass criterion; non-conforming units leave immediately.
Lot documentation
Every pair can be traced back to material intake through its lot record.